/CLEAR,START /FILNAM,ROLLERPAIR_PP6HHZ /PREP7 /TITLE,CONTACT ANALYSIS OF SML-ROLLERPAIR-PP6HHZ /NERR,100,100,OFF SELTOL,1E-6 DOF,UX,UY,UZ,ROTX,ROTY,ROTZ !DEFINE DOFS *AFUN,DEG !SWITCH TO DEGREES !DEFINE PARAMETERS !******************************************************* WB=1250 !SML-LENGTH PARAMETER !******************************************************* YM1=210000 !YOUNGS MODULUS [MPA] NUE1=0.3 !POISSON RATIO [\] MUE=0.1 !COEFFICIENT OF FRICTION C10=-1.16798327782 !DEFINE MOONEY-RIVLIN CONSTANTS C01=2.14108839544 !FOR RUBBER SURFACE LAYER C20=0.279350869317 !PP6HHZ ELASTOMER C11=-0.785705598077 C02=1.22480723143 D=0 RUBBERSIZE=30 !ESIZE - RUBBER LAYER STPIPSIZE=6 !ESIZE - STEEL PIPE UNDER RUBBER LAYER SHAFTSIZE=16 !ESIZE - STEEL SHAFT(S) !DEFINE ELEMENTS+PROPERTIES ET,1,PLANE183 ET,2,SOLID186 ET,3,TARGE170 ET,4,CONTA174 ET,5,MPC184 MP,EX,1,YM1 !DEFINE YOUNGS MODULUS MP,NUXY,1,NUE1 !DEFINE POISSON RATIO !TB,HYPER,2,,5,MOONEY !DEFINE NONLINEAR MATERIAL PROPERTIES !TBDATA,1,C10 !MOONEY-RIVLIN CONSTANTS !TBDATA,2,C01 !TBDATA,3,C20 !TBDATA,4,C11 !TBDATA,5,C02 !TBDATA,6,D !TB,FRIC,3,,,ISO !ISOTROPIC CONTACT FRICTION - MAT1 !TBDATA,1,MUE !DEFINE COEFFICIENT FO FRICTION - MAT1 KEYOPT,4,5,1 !CLOSE GAP KEYOPT,4,10,2 !CONTACT STIFFNESS UPDATE R,3,,,1,,1E-10 !FKT,ICONT !DEFINE KEYPOINTS K,1,((WB+630)/2),100 !UPPER ROLL K,2,((WB+630)/2),(100-30) K,3,((WB+630)/2-90),(100-30) K,4,((WB+630)/2-240),(100-40.489) K,5,((WB+630)/2-240),(100-75) K,6,((WB+630)/2-240),(100-90) K,7,((WB+630)/2-320),(100-90) K,8,((WB+630)/2-240) K,9,((WB+630)/2-320) K,10,-((WB+630)/2-320) K,11,-((WB+630)/2-240) K,12,-((WB+630)/2-240),(100-90) K,13,-((WB+630)/2-320),(100-90) K,14,-((WB+630)/2-240),(100-75) K,15,-((WB+630)/2-240),(100-40.489) K,16,-((WB+630)/2-90),(100-30) K,17,-((WB+630)/2),(100-30) K,18,-((WB+630)/2),100 K,19,-((WB+630)/2-320),100 K,20,-((WB+630)/2-320),(100-75) K,21,((WB+630)/2-320),(100-75) K,22,((WB+630)/2-320),100 !LOWER ROLL K,23,-((WB+150)/2-80+345),-100 K,24,-((WB+150)/2-80+345),(-100+30) K,25,-((WB+150)/2-80+250),(-100+30) K,26,-((WB+150)/2),(-100+38.909) K,27,-((WB+150)/2),(-100+75) K,28,-((WB+150)/2),(-100+90) K,29,-((WB+150)/2-80),(-100+90) K,30,-((WB+150)/2) K,31,-((WB+150)/2-80) K,32,((WB+150)/2-80) K,33,((WB+150)/2) K,34,((WB+150)/2),(-100+90) K,35,((WB+150)/2-80),(-100+90) K,36,((WB+150)/2),(-100+75) K,37,((WB+150)/2),(-100+39.433) K,38,((WB+150)/2-80+260),(-100+30) K,39,((WB+150)/2-80+360),(-100+30) K,40,((WB+150)/2-80+360),(-100+55/2) K,41,((WB+150)/2-80+415),(-100+55/2) K,42,((WB+150)/2-80+415),(-100+50/2) K,43,((WB+150)/2-80+660),(-100+50/2) K,44,((WB+150)/2-80+660),-100 K,45,((WB+150)/2-80),-100 K,46,((WB+150)/2-80),(-100+75) K,47,-((WB+150)/2-80),(-100+75) K,48,-((WB+150)/2-80),-100 !DEFINE MASTER NODES FOR !MPC CONNECTIONS N,1,((WB+150)/2)-80+265,100 N,2,-(((WB+150)/2)-80+265),100 N,3,((WB+150)/2)-80+279,-100 N,4,-(((WB+150)/2)-80+279),-100 !DEFINE LINES L,1,2 !UPPER ROLL L,2,3 L,3,4 L,4,5 L,5,6 L,6,8 L,8,9 L,9,10 L,10,11 L,12,11 L,12,14 L,14,15 L,15,16 L,16,17 L,17,18 L,18,19 L,19,20 L,20,21 L,21,22 L,22,1 L,5,21 L,6,7 L,21,7 L,7,9 L,7,13 L,12,13 L,14,20 L,20,13 L,13,10 !LOWER ROLL L,23,24 L,24,25 L,25,26 L,26,27 L,27,28 L,28,30 L,30,31 L,31,32 L,32,33 L,34,33 L,34,36 L,36,37 L,37,38 L,38,39 L,39,40 L,40,41 L,41,42 L,42,43 L,43,44 L,44,45 L,45,46 L,46,47 L,47,48 L,48,23 L,27,47 L,28,29 L,47,29 L,29,31 L,29,35 L,36,46 L,34,35 L,46,35 L,35,32 !DEFINE AREAS !UPPER ROLL AL,1,20,19,21,4,3,2 !AREA: 1- FREE AL,5,21,23,22 !AREA: 2- MAPPED AL,23,18,28,25 !AREA: 3- MAPPED AL,28,27,11,26 !AREA: 4- MAPPED AL,17,16,15,14,13,12,27 !AREA: 5- FREE AL,6,22,24,7 !AREA: 6- MAPPED AL,24,25,29,8 !AREA: 7- MAPPED AL,29,26,10,9 !AREA: 8- MAPPED !LOWER ROLL AL,52,54,33,32,31,30,53 !AREA: 9- FREE AL,56,55,34,54 !AREA: 10- MAPPED AL,61,58,56,51 !AREA: 11- MAPPED AL,59,40,60,61 !AREA: 12- MAPPED LSEL,S,LINE,,41,50 LSEL,A,LINE,,59 AL,ALL !AREA: 13- FREE ALLSEL AL,57,36,35,55 !AREA: 14- MAPPED AL,62,37,57,58 !AREA: 15- MAPPED AL,39,38,62,60 !AREA: 16- MAPPED !MESHING MSHKEY,1 TYPE,1 LSEL,S,LINE,,6 LSEL,A,LINE,,24 LSEL,A,LINE,,29 LSEL,A,LINE,,10 LESIZE,ALL,,,10,1/10 LSEL,S,LINE,,7,9 LESIZE,ALL,RUBBERSIZE LSEL,S,LINE,,35 LSEL,A,LINE,,57 LSEL,A,LINE,,62 LSEL,A,LINE,,39 LESIZE,ALL,,,10,1/10 LSEL,S,LINE,,36,38 LESIZE,ALL,RUBBERSIZE ALLSEL MAT,1 !MESH- RUBBER LAYER AMESH,6,8 AMESH,14,16 LSEL,S,LINE,,5 LSEL,A,LINE,,23 LSEL,A,LINE,,28 LSEL,A,LINE,,11 LSEL,A,LINE,,40 LSEL,A,LINE,,61 LSEL,A,LINE,,34 LSEL,A,LINE,,56 LESIZE,ALL,,,3 LSEL,S,LINE,,21 LSEL,A,LINE,,18 LSEL,A,LINE,,27 LSEL,A,LINE,,54 LSEL,A,LINE,,51 LSEL,A,LINE,,59 LESIZE,ALL,RUBBERSIZE ALLSEL !MESH- STEEL PIPE AMESH,2,4 AMESH,10,12 !ESIZE,SHAFTSIZE !MESH- SHAFT !AMESH,1,5,4 !AMESH,9,13,4 !ROTATING TYPE,2 ESIZE,,10 MAT,1 VROTAT,6,7,8,,,,1,18,-5,1 VROTAT,14,15,16,,,,23,44,-5,1 VROTAT,2,3,4,,,,1,18,-5,1 VROTAT,10,11,12,,,,23,44,-5,1 ESIZE,,10 LOCAL,11,1,,100,,,,90 ASEL,S,LOC,Y,-85 VROTAT,ALL,,,,,,1,18,-175 LOCAL,12,1,,-100,,,,90 ASEL,S,LOC,Y,85 VROTAT,ALL,,,,,,23,44,-175 ALLSEL CSYS,0 VROTAT,1,5,,,,,1,18,-180 VROTAT,9,13,,,,,23,44,-180 FINISH